276 行
12 KiB
Python
276 行
12 KiB
Python
# -*- coding: utf-8 -*-
|
||
# v10：嵌入式底盖总装（TopShell_v10 + BottomPlate_v6）
|
||
# v7：无滤网版总装 —— 删滤网框（OLD 列表里的 FILTERFRAME 负责把旧件删掉）
|
||
# v3：短机版总装（风扇换 6010、分风腔 10、TopShell_v3 / BottomPlate_v3 / FilterFrame_v2）
|
||
u"""**v2**：两件式 + 西端插拔式滤网（TopShell_v2 / BottomPlate_v2 / FilterFrame_v1）。
|
||
（以下为 v1 说明）总装换成**两件式外壳**：TopShell_v1（一体顶盖）+ BottomPlate_v1（一整块底盖）。
|
||
|
||
删：Tray_v9、EndPlate_v13 ×2、SouthPanel_v4、NorthPanel_v3、TopPanel_v4（六件式全部）
|
||
插：TopShell_v1 dz +74.4、BottomPlate_v1 dz −10（纯平移）
|
||
不动：底板、5 片刀片、2 只风扇
|
||
|
||
判据：
|
||
1. 两件装配 box；分风腔深度复测（西 15.01 / 东 15.51）
|
||
2. 干涉 = 360 基线
|
||
3. 顶盖墙底 ↔ 底盖顶面 **面贴合**（z=−10）
|
||
4. 同轴：底盖四角 Ø3.4 过孔 ↔ 顶盖角柱 Ø4.2 螺母孔（轴 z）
|
||
5. 同轴：顶盖端墙 Ø3.4 风扇孔 ↔ 风扇模型 R2.15 安装孔（轴 x）—— 六件式时代没核过
|
||
6. 截图
|
||
"""
|
||
import io
|
||
import os
|
||
import sys
|
||
|
||
sys.stdout = io.TextIOWrapper(sys.stdout.buffer, encoding='utf-8', write_through=True)
|
||
import pythoncom
|
||
import win32com.client as wc
|
||
|
||
OUT = r'C:\Users\35138\.claude\jobs\11836093\tmp'
|
||
DIR = u'D:\\DCDC\\新建文件夹\\5blades\\'
|
||
ASM = 'PhoneRail_5blades'
|
||
EMPTY = wc.VARIANT(pythoncom.VT_DISPATCH, None)
|
||
IDENT = [1.0, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0]
|
||
OLD = ('TRAY', 'ENDPLATE', 'SOUTHPANEL', 'NORTHPANEL', 'TOPPANEL', 'TOPSHELL', 'BOTTOMPLATE', 'FILTERFRAME')
|
||
|
||
|
||
def prop(o, n):
|
||
v = getattr(o, n)
|
||
return v() if type(v).__name__ in ('method', 'function', 'builtin_function_or_method') else v
|
||
|
||
|
||
def D(x):
|
||
return x if hasattr(x, '_oleobj_') else wc.Dispatch(x)
|
||
|
||
|
||
def P(*a):
|
||
print(*a)
|
||
|
||
|
||
app = wc.GetActiveObject('SldWorks.Application')
|
||
doc = None
|
||
for d in app.GetDocuments or []:
|
||
if ASM in (prop(d, 'GetTitle') or ''):
|
||
doc = d
|
||
break
|
||
e0 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0)
|
||
app.ActivateDoc3(prop(doc, 'GetTitle'), False, 0, e0)
|
||
doc = app.ActiveDoc
|
||
|
||
did = app._oleobj_.GetIDsOfNames('GetMathUtility')
|
||
mu = wc.Dispatch(app._oleobj_.Invoke(did, 0, pythoncom.DISPATCH_METHOD, 1))
|
||
d2 = mu._oleobj_.GetIDsOfNames('CreateTransform')
|
||
|
||
|
||
def setx(c, t):
|
||
v = wc.VARIANT(pythoncom.VT_ARRAY | pythoncom.VT_R8,
|
||
IDENT + [t[0] / 1000.0, t[1] / 1000.0, t[2] / 1000.0, 1.0, 0.0, 0.0, 0.0])
|
||
xf = wc.Dispatch(mu._oleobj_.Invoke(d2, 0, pythoncom.DISPATCH_METHOD, 1, v))
|
||
try:
|
||
c.SetTransformAndSolve2(xf)
|
||
except Exception:
|
||
c.Transform2 = xf
|
||
doc.EditRebuild3
|
||
return [round(x * 1000.0, 3) for x in c.GetBox(False, False)]
|
||
|
||
|
||
allok = True
|
||
P(u'[1] 删六件式')
|
||
for c in list(doc.GetComponents(True)):
|
||
nm = prop(c, 'Name2')
|
||
if any(k in nm.upper() for k in OLD):
|
||
doc.ClearSelection2(True)
|
||
doc.Extension.SelectByID2(nm, 'COMPONENT', 0, 0, 0, False, 0, EMPTY, 0)
|
||
doc.Extension.DeleteSelection2(0)
|
||
P(u' 删掉 %s' % nm)
|
||
doc.EditRebuild3
|
||
left = [prop(c, 'Name2') for c in doc.GetComponents(True)
|
||
if any(k in prop(c, 'Name2').upper() for k in OLD)]
|
||
if left:
|
||
P(u' ⛔ 没删干净（EditDelete 式假成功？）%s' % left); sys.exit(2)
|
||
|
||
P(u'\n[2] 插两件')
|
||
for fn, t, want in ((u'TopShell_v10.SLDPRT', (0, 0, 74.4), [-18.4, -4.055, -13.6, 115.9, 106.745, 74.4]),
|
||
(u'BottomPlate_v6.SLDPRT', (0, 0, -10.0), [-15.7, -1.355, -13.6, 113.2, 104.045, 0.0])):
|
||
c = doc.AddComponent4(DIR + fn, '', 0.0, 0.0, 0.0)
|
||
if c is None:
|
||
P(u' ⛔ %s AddComponent4 → None' % fn); sys.exit(3)
|
||
b = setx(c, t)
|
||
ok = all(abs(b[i] - want[i]) < 0.05 for i in range(6))
|
||
allok &= ok
|
||
P(u' %-22s x %.2f~%.2f y %.2f~%.2f z %.2f~%.2f %s'
|
||
% (fn, b[0], b[3], b[1], b[4], b[2], b[5], u'✅' if ok else u'⛔ 期望 %s' % want))
|
||
|
||
P(u'\n[1b] 风扇 60×60×25 → 60×60×10（按实物 10 mm：外侧面贴墙）')
|
||
FAN10 = u'D:\\DCDC\\新建文件夹\\OD6010_m0_frame.SLDPRT'
|
||
_old = []
|
||
for c in list(doc.GetComponents(True)):
|
||
nm = prop(c, 'Name2')
|
||
if 'OD60' in nm.upper():
|
||
_old.append((list(prop(c, 'Transform2').ArrayData)[0:9], [x * 1000 for x in c.GetBox(False, False)]))
|
||
doc.ClearSelection2(True)
|
||
doc.Extension.SelectByID2(nm, 'COMPONENT', 0, 0, 0, False, 0, EMPTY, 0)
|
||
doc.Extension.DeleteSelection2(0)
|
||
P(u' 删掉 %s' % nm)
|
||
doc.EditRebuild3
|
||
if len(_old) != 2:
|
||
P(u' ⛔ 旧风扇不是 2 只'); sys.exit(4)
|
||
|
||
|
||
def _setrt(c, rot, t):
|
||
v = wc.VARIANT(pythoncom.VT_ARRAY | pythoncom.VT_R8,
|
||
list(rot) + [t[0] / 1000.0, t[1] / 1000.0, t[2] / 1000.0, 1.0, 0.0, 0.0, 0.0])
|
||
xf = wc.Dispatch(mu._oleobj_.Invoke(d2, 0, pythoncom.DISPATCH_METHOD, 1, v))
|
||
try:
|
||
c.SetTransformAndSolve2(xf)
|
||
except Exception:
|
||
c.Transform2 = xf
|
||
doc.EditRebuild3
|
||
return [x * 1000.0 for x in c.GetBox(False, False)]
|
||
|
||
|
||
for rot, b_old in _old:
|
||
west = b_old[0] < 50
|
||
c = doc.AddComponent4(FAN10, '', 0.0, 0.0, 0.0)
|
||
if c is None:
|
||
P(u' ⛔ OD6010 AddComponent4 → None'); sys.exit(5)
|
||
b0 = _setrt(c, rot, (0, 0, 0))
|
||
dx = (-16.0 - b0[0]) if west else (113.5 - b0[3])
|
||
dy = 51.345 - (b0[1] + b0[4]) / 2
|
||
dz = 37.85 - (b0[2] + b0[5]) / 2
|
||
b = _setrt(c, rot, (dx, dy, dz))
|
||
P(u' %s风扇 x %.2f~%.2f y %.2f~%.2f z %.2f~%.2f（模型厚 %.2f，实物 10）'
|
||
% (u'西' if west else u'东', b[0], b[3], b[1], b[4], b[2], b[5], b[3] - b[0]))
|
||
|
||
tops = {prop(c, 'Name2'): c for c in doc.GetComponents(True)}
|
||
box = {n: [x * 1000 for x in c.GetBox(False, False)] for n, c in tops.items()}
|
||
fans = sorted([b for n, b in box.items() if 'OD60' in n.upper()], key=lambda b: b[0])
|
||
blades = [b for n, b in box.items() if 'BLADE' in n.upper()]
|
||
pw = min(b[0] for b in blades) - fans[0][3]
|
||
pe = fans[1][0] - max(b[3] for b in blades)
|
||
P(u' 分风腔 西 %.2f / 东 %.2f %s' % (pw, pe, u'✅' if pw > 9 and pe > 9 else u'⛔'))
|
||
allok &= pw > 9 and pe > 9
|
||
|
||
P(u'\n[3] 干涉（基线 360）')
|
||
idm = doc.InterferenceDetectionManager
|
||
idm.TreatCoincidenceAsInterference = False
|
||
idm.IncludeMultibodyPartInterferences = False
|
||
idm.TreatSubAssembliesAsComponents = True
|
||
idm.IgnoreHiddenBodies = False # ⚠ 用户可能在 GUI 里隐藏了零件，复验时不能忽略隐藏实体（2026-09-13 中间刀片板体被隐藏 ⇒ 误报 288）
|
||
idm.UseTransform = False
|
||
try:
|
||
n = idm.GetInterferenceCount
|
||
except AttributeError:
|
||
dd = idm._oleobj_.GetIDsOfNames('GetInterferenceCount')
|
||
n = idm._oleobj_.Invoke(dd, 0, pythoncom.DISPATCH_PROPERTYGET, 1)
|
||
hits = []
|
||
if n and n != 360:
|
||
try:
|
||
items = idm.GetInterferences
|
||
except AttributeError:
|
||
dd = idm._oleobj_.GetIDsOfNames('GetInterferences')
|
||
items = idm._oleobj_.Invoke(dd, 0, pythoncom.DISPATCH_PROPERTYGET, 1)
|
||
for it in items:
|
||
o = it if hasattr(it, 'Volume') else wc.Dispatch(it)
|
||
nms = [wc.Dispatch(x).Name2.split('/')[0] for x in o.Components]
|
||
if any(k in y.upper() for y in nms for k in ('TOPSHELL', 'BOTTOMPLATE', 'FILTERFRAME', 'OD60')):
|
||
hits.append((o.Volume * 1e9, nms))
|
||
idm.Done()
|
||
P(u' 干涉 %s %s' % (n, u'✅' if n == 360 else u'⛔'))
|
||
for vv, nms in sorted(hits, reverse=True)[:8]:
|
||
P(u' %.3f mm³ %s ↔ %s' % (vv, nms[0][:26], nms[1][:26]))
|
||
allok &= n == 360
|
||
|
||
P(u'\n[4] 嵌入：底盖藏在顶盖墙内')
|
||
ts = [b for nn, b in box.items() if 'TOPSHELL' in nn.upper()][0]
|
||
bp = [b for nn, b in box.items() if 'BOTTOMPLATE' in nn.upper()][0]
|
||
_gap = (bp[0] - (-16.0), bp[1] - (-1.655), (113.5) - bp[3], (104.345) - bp[4])
|
||
P(u' 墙底 z %.3f / 底盖底面 z %.3f（应齐平）' % (ts[2], bp[2]))
|
||
P(u' 底盖离墙内侧间隙 西 %.3f 南 %.3f 东 %.3f 北 %.3f（应各 0.3）' % _gap)
|
||
P(u' 底盖顶面 z −10（= 角柱底面限位，由零件本地 −3.6~0 + 装配 dz −10 保证）')
|
||
allok &= abs(ts[2] - bp[2]) < 0.05 and all(abs(g - 0.3) < 0.05 for g in _gap)
|
||
|
||
|
||
def world_holes(comp, radius, tol=0.01):
|
||
xf = list(prop(comp, 'Transform2').ArrayData)
|
||
R, T = xf[0:9], [xf[9] * 1000, xf[10] * 1000, xf[11] * 1000]
|
||
out = []
|
||
for bd in comp.GetBodies2(0) or []:
|
||
for f in prop(D(bd), 'GetFaces'):
|
||
s = prop(D(f), 'GetSurface')
|
||
if not prop(s, 'IsCylinder'):
|
||
continue
|
||
cp = list(prop(s, 'CylinderParams'))
|
||
if abs(cp[6] * 1000 - radius) > tol:
|
||
continue
|
||
p = [cp[0] * 1000, cp[1] * 1000, cp[2] * 1000]
|
||
a = cp[3:6]
|
||
gp = [p[0] * R[0] + p[1] * R[3] + p[2] * R[6] + T[0],
|
||
p[0] * R[1] + p[1] * R[4] + p[2] * R[7] + T[1],
|
||
p[0] * R[2] + p[1] * R[5] + p[2] * R[8] + T[2]]
|
||
ga = [a[0] * R[0] + a[1] * R[3] + a[2] * R[6],
|
||
a[0] * R[1] + a[1] * R[4] + a[2] * R[7],
|
||
a[0] * R[2] + a[1] * R[5] + a[2] * R[8]]
|
||
out.append((max(range(3), key=lambda i: abs(ga[i])), gp))
|
||
return out
|
||
|
||
|
||
def pair(tag, A, B, axis, want):
|
||
A = [p for ax, p in A if ax == axis]
|
||
B = [p for ax, p in B if ax == axis]
|
||
o = [i for i in range(3) if i != axis]
|
||
ok = 0
|
||
for p in A:
|
||
lat = min((max(abs(p[i] - q[i]) for i in o) for q in B), default=99)
|
||
ok += lat < 0.05
|
||
P(u' %s (%s=%7.2f, %s=%6.2f) 横偏 %.3f %s'
|
||
% (tag, 'xyz'[o[0]], p[o[0]], 'xyz'[o[1]], p[o[1]], lat, u'✅' if lat < 0.05 else u'⛔'))
|
||
P(u' %s 对上 %d / %d（期望 %d）' % (tag, ok, len(A), want))
|
||
return ok == want and len(A) == want
|
||
|
||
|
||
shell = [c for n, c in tops.items() if 'TOPSHELL' in n.upper()][0]
|
||
plate = [c for n, c in tops.items() if 'BOTTOMPLATE' in n.upper()][0]
|
||
fanc = [c for n, c in tops.items() if 'OD60' in n.upper()]
|
||
|
||
P(u'\n[5] 同轴：底盖四角过孔 ↔ 顶盖角柱螺母孔')
|
||
thru = [h for h in world_holes(plate, 1.7)]
|
||
nuts = [h for h in world_holes(shell, 2.1)]
|
||
allok &= pair(u'底盖过孔', thru, nuts, 2, 4)
|
||
|
||
P(u'\n[6] 同轴：顶盖端墙风扇孔 ↔ 风扇安装孔（R2.15）')
|
||
wall = world_holes(shell, 2.6)
|
||
fan_h = []
|
||
for fc in fanc:
|
||
fan_h += world_holes(fc, 2.15)
|
||
# Orion OD6010 模型的安装孔是**腰形孔**：每个孔由两个 R2.15 半圆柱组成（中心 ±1.075），
|
||
# 模型孔距 50.0；实物（广诚 6010）孔距 50.2 ⇒ 墙孔按 ±25.1 开，与模型预期差 0.1。
|
||
# ⇒ 先把离墙孔 1.5 以内的半圆柱轴点取平均得到腰形孔中心，再比偏差，容差放到 0.15。
|
||
_ok = 0
|
||
_ws = [p for ax, p in wall if ax == 0]
|
||
for p in _ws:
|
||
near = [q for ax, q in fan_h if ax == 0 and max(abs(p[1] - q[1]), abs(p[2] - q[2])) < 1.5]
|
||
if not near:
|
||
P(u' 墙孔 (y=%.2f, z=%.2f) 附近没有风扇孔 ⛔' % (p[1], p[2]))
|
||
continue
|
||
cy = sum(q[1] for q in near) / len(near)
|
||
cz = sum(q[2] for q in near) / len(near)
|
||
off = max(abs(p[1] - cy), abs(p[2] - cz))
|
||
_ok += off <= 0.15
|
||
P(u' 墙孔 (y=%.2f, z=%.2f) ↔ 模型腰孔中心 (%.2f, %.2f) 偏 %.3f %s'
|
||
% (p[1], p[2], cy, cz, off, u'✅（模型 50.0 vs 实物 50.2）' if off <= 0.15 else u'⛔'))
|
||
P(u' 风扇孔对上 %d / %d（期望 8）' % (_ok, len(_ws)))
|
||
allok &= _ok == 8 and len(_ws) == 8
|
||
|
||
for nm2, vid in ((u'v10_iso', 7), (u'v10_bottom', 2)):
|
||
try:
|
||
doc.ShowNamedView2('', vid)
|
||
doc.ViewZoomtofit2
|
||
doc.SaveBMP(os.path.join(OUT, '%s.bmp' % nm2), 1600, 1100)
|
||
except Exception as ex:
|
||
P(u'截图 %s 失败 %s' % (nm2, str(ex)[:40]))
|
||
e3 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0)
|
||
w3 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0)
|
||
doc.Extension.SaveAs3(prop(doc, 'GetPathName'), 0, 1, EMPTY, EMPTY, e3, w3)
|
||
P(u'\n存盘 err=%s 顶层件 %d 总判 %s'
|
||
% (e3.value, len(doc.GetComponents(True)), u'✅ 全过' if allok else u'⛔ 有项没过'))
|