# -*- coding: utf-8 -*- # v11:总装换 TopShell_v11(Type-C 外侧沉槽、留 1 mm 薄壁),底盖仍 BottomPlate_v6 # v10:嵌入式底盖总装(TopShell_v10 + BottomPlate_v6) # v7:无滤网版总装 —— 删滤网框(OLD 列表里的 FILTERFRAME 负责把旧件删掉) # v3:短机版总装(风扇换 6010、分风腔 10、TopShell_v3 / BottomPlate_v3 / FilterFrame_v2) u"""**v2**:两件式 + 西端插拔式滤网(TopShell_v2 / BottomPlate_v2 / FilterFrame_v1)。 (以下为 v1 说明)总装换成**两件式外壳**:TopShell_v1(一体顶盖)+ BottomPlate_v1(一整块底盖)。 删:Tray_v9、EndPlate_v13 ×2、SouthPanel_v4、NorthPanel_v3、TopPanel_v4(六件式全部) 插:TopShell_v1 dz +74.4、BottomPlate_v1 dz −10(纯平移) 不动:底板、5 片刀片、2 只风扇 判据: 1. 两件装配 box;分风腔深度复测(西 15.01 / 东 15.51) 2. 干涉 = 360 基线 3. 顶盖墙底 ↔ 底盖顶面 **面贴合**(z=−10) 4. 同轴:底盖四角 Ø3.4 过孔 ↔ 顶盖角柱 Ø4.2 螺母孔(轴 z) 5. 同轴:顶盖端墙 Ø3.4 风扇孔 ↔ 风扇模型 R2.15 安装孔(轴 x)—— 六件式时代没核过 6. 截图 """ import io import os import sys sys.stdout = io.TextIOWrapper(sys.stdout.buffer, encoding='utf-8', write_through=True) import pythoncom import win32com.client as wc OUT = os.path.join(os.environ['TEMP'], 'phonerail_shell') os.makedirs(OUT, exist_ok=True) DIR = u'D:\\DCDC\\新建文件夹\\5blades\\' ASM = 'PhoneRail_5blades' EMPTY = wc.VARIANT(pythoncom.VT_DISPATCH, None) IDENT = [1.0, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0] OLD = ('TRAY', 'ENDPLATE', 'SOUTHPANEL', 'NORTHPANEL', 'TOPPANEL', 'TOPSHELL', 'BOTTOMPLATE', 'FILTERFRAME') def prop(o, n): v = getattr(o, n) return v() if type(v).__name__ in ('method', 'function', 'builtin_function_or_method') else v def D(x): return x if hasattr(x, '_oleobj_') else wc.Dispatch(x) def P(*a): print(*a) app = wc.GetActiveObject('SldWorks.Application') doc = None for d in app.GetDocuments or []: if ASM in (prop(d, 'GetTitle') or ''): doc = d break e0 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0) app.ActivateDoc3(prop(doc, 'GetTitle'), False, 0, e0) doc = app.ActiveDoc did = app._oleobj_.GetIDsOfNames('GetMathUtility') mu = wc.Dispatch(app._oleobj_.Invoke(did, 0, pythoncom.DISPATCH_METHOD, 1)) d2 = mu._oleobj_.GetIDsOfNames('CreateTransform') def setx(c, t): v = wc.VARIANT(pythoncom.VT_ARRAY | pythoncom.VT_R8, IDENT + [t[0] / 1000.0, t[1] / 1000.0, t[2] / 1000.0, 1.0, 0.0, 0.0, 0.0]) xf = wc.Dispatch(mu._oleobj_.Invoke(d2, 0, pythoncom.DISPATCH_METHOD, 1, v)) try: c.SetTransformAndSolve2(xf) except Exception: c.Transform2 = xf doc.EditRebuild3 return [round(x * 1000.0, 3) for x in c.GetBox(False, False)] allok = True P(u'[1] 删六件式') for c in list(doc.GetComponents(True)): nm = prop(c, 'Name2') if any(k in nm.upper() for k in OLD): doc.ClearSelection2(True) doc.Extension.SelectByID2(nm, 'COMPONENT', 0, 0, 0, False, 0, EMPTY, 0) doc.Extension.DeleteSelection2(0) P(u' 删掉 %s' % nm) doc.EditRebuild3 left = [prop(c, 'Name2') for c in doc.GetComponents(True) if any(k in prop(c, 'Name2').upper() for k in OLD)] if left: P(u' ⛔ 没删干净(EditDelete 式假成功?)%s' % left); sys.exit(2) P(u'\n[2] 插两件') for fn, t, want in ((u'TopShell_v11.SLDPRT', (0, 0, 74.4), [-18.4, -4.055, -13.6, 115.9, 106.745, 74.4]), (u'BottomPlate_v6.SLDPRT', (0, 0, -10.0), [-15.7, -1.355, -13.6, 113.2, 104.045, 0.0])): c = doc.AddComponent4(DIR + fn, '', 0.0, 0.0, 0.0) if c is None: P(u' ⛔ %s AddComponent4 → None' % fn); sys.exit(3) b = setx(c, t) ok = all(abs(b[i] - want[i]) < 0.05 for i in range(6)) allok &= ok P(u' %-22s x %.2f~%.2f y %.2f~%.2f z %.2f~%.2f %s' % (fn, b[0], b[3], b[1], b[4], b[2], b[5], u'✅' if ok else u'⛔ 期望 %s' % want)) P(u'\n[1b] 风扇 60×60×25 → 60×60×10(按实物 10 mm:外侧面贴墙)') FAN10 = u'D:\\DCDC\\新建文件夹\\OD6010_m0_frame.SLDPRT' _old = [] for c in list(doc.GetComponents(True)): nm = prop(c, 'Name2') if 'OD60' in nm.upper(): _old.append((list(prop(c, 'Transform2').ArrayData)[0:9], [x * 1000 for x in c.GetBox(False, False)])) doc.ClearSelection2(True) doc.Extension.SelectByID2(nm, 'COMPONENT', 0, 0, 0, False, 0, EMPTY, 0) doc.Extension.DeleteSelection2(0) P(u' 删掉 %s' % nm) doc.EditRebuild3 if len(_old) != 2: P(u' ⛔ 旧风扇不是 2 只'); sys.exit(4) def _setrt(c, rot, t): v = wc.VARIANT(pythoncom.VT_ARRAY | pythoncom.VT_R8, list(rot) + [t[0] / 1000.0, t[1] / 1000.0, t[2] / 1000.0, 1.0, 0.0, 0.0, 0.0]) xf = wc.Dispatch(mu._oleobj_.Invoke(d2, 0, pythoncom.DISPATCH_METHOD, 1, v)) try: c.SetTransformAndSolve2(xf) except Exception: c.Transform2 = xf doc.EditRebuild3 return [x * 1000.0 for x in c.GetBox(False, False)] for rot, b_old in _old: west = b_old[0] < 50 c = doc.AddComponent4(FAN10, '', 0.0, 0.0, 0.0) if c is None: P(u' ⛔ OD6010 AddComponent4 → None'); sys.exit(5) b0 = _setrt(c, rot, (0, 0, 0)) dx = (-16.0 - b0[0]) if west else (113.5 - b0[3]) dy = 51.345 - (b0[1] + b0[4]) / 2 dz = 37.85 - (b0[2] + b0[5]) / 2 b = _setrt(c, rot, (dx, dy, dz)) P(u' %s风扇 x %.2f~%.2f y %.2f~%.2f z %.2f~%.2f(模型厚 %.2f,实物 10)' % (u'西' if west else u'东', b[0], b[3], b[1], b[4], b[2], b[5], b[3] - b[0])) tops = {prop(c, 'Name2'): c for c in doc.GetComponents(True)} box = {n: [x * 1000 for x in c.GetBox(False, False)] for n, c in tops.items()} fans = sorted([b for n, b in box.items() if 'OD60' in n.upper()], key=lambda b: b[0]) blades = [b for n, b in box.items() if 'BLADE' in n.upper()] pw = min(b[0] for b in blades) - fans[0][3] pe = fans[1][0] - max(b[3] for b in blades) P(u' 分风腔 西 %.2f / 东 %.2f %s' % (pw, pe, u'✅' if pw > 9 and pe > 9 else u'⛔')) allok &= pw > 9 and pe > 9 P(u'\n[3] 干涉(基线 360)') idm = doc.InterferenceDetectionManager idm.TreatCoincidenceAsInterference = False idm.IncludeMultibodyPartInterferences = False idm.TreatSubAssembliesAsComponents = True idm.IgnoreHiddenBodies = False # ⚠ 用户可能在 GUI 里隐藏了零件,复验时不能忽略隐藏实体(2026-09-13 中间刀片板体被隐藏 ⇒ 误报 288) idm.UseTransform = False try: n = idm.GetInterferenceCount except AttributeError: dd = idm._oleobj_.GetIDsOfNames('GetInterferenceCount') n = idm._oleobj_.Invoke(dd, 0, pythoncom.DISPATCH_PROPERTYGET, 1) hits = [] if n and n != 360: try: items = idm.GetInterferences except AttributeError: dd = idm._oleobj_.GetIDsOfNames('GetInterferences') items = idm._oleobj_.Invoke(dd, 0, pythoncom.DISPATCH_PROPERTYGET, 1) for it in items: o = it if hasattr(it, 'Volume') else wc.Dispatch(it) nms = [wc.Dispatch(x).Name2.split('/')[0] for x in o.Components] if any(k in y.upper() for y in nms for k in ('TOPSHELL', 'BOTTOMPLATE', 'FILTERFRAME', 'OD60')): hits.append((o.Volume * 1e9, nms)) idm.Done() P(u' 干涉 %s %s' % (n, u'✅' if n == 360 else u'⛔')) for vv, nms in sorted(hits, reverse=True)[:8]: P(u' %.3f mm³ %s ↔ %s' % (vv, nms[0][:26], nms[1][:26])) allok &= n == 360 P(u'\n[4] 嵌入:底盖藏在顶盖墙内') ts = [b for nn, b in box.items() if 'TOPSHELL' in nn.upper()][0] bp = [b for nn, b in box.items() if 'BOTTOMPLATE' in nn.upper()][0] _gap = (bp[0] - (-16.0), bp[1] - (-1.655), (113.5) - bp[3], (104.345) - bp[4]) P(u' 墙底 z %.3f / 底盖底面 z %.3f(应齐平)' % (ts[2], bp[2])) P(u' 底盖离墙内侧间隙 西 %.3f 南 %.3f 东 %.3f 北 %.3f(应各 0.3)' % _gap) P(u' 底盖顶面 z −10(= 角柱底面限位,由零件本地 −3.6~0 + 装配 dz −10 保证)') allok &= abs(ts[2] - bp[2]) < 0.05 and all(abs(g - 0.3) < 0.05 for g in _gap) def world_holes(comp, radius, tol=0.01): xf = list(prop(comp, 'Transform2').ArrayData) R, T = xf[0:9], [xf[9] * 1000, xf[10] * 1000, xf[11] * 1000] out = [] for bd in comp.GetBodies2(0) or []: for f in prop(D(bd), 'GetFaces'): s = prop(D(f), 'GetSurface') if not prop(s, 'IsCylinder'): continue cp = list(prop(s, 'CylinderParams')) if abs(cp[6] * 1000 - radius) > tol: continue p = [cp[0] * 1000, cp[1] * 1000, cp[2] * 1000] a = cp[3:6] gp = [p[0] * R[0] + p[1] * R[3] + p[2] * R[6] + T[0], p[0] * R[1] + p[1] * R[4] + p[2] * R[7] + T[1], p[0] * R[2] + p[1] * R[5] + p[2] * R[8] + T[2]] ga = [a[0] * R[0] + a[1] * R[3] + a[2] * R[6], a[0] * R[1] + a[1] * R[4] + a[2] * R[7], a[0] * R[2] + a[1] * R[5] + a[2] * R[8]] out.append((max(range(3), key=lambda i: abs(ga[i])), gp)) return out def pair(tag, A, B, axis, want): A = [p for ax, p in A if ax == axis] B = [p for ax, p in B if ax == axis] o = [i for i in range(3) if i != axis] ok = 0 for p in A: lat = min((max(abs(p[i] - q[i]) for i in o) for q in B), default=99) ok += lat < 0.05 P(u' %s (%s=%7.2f, %s=%6.2f) 横偏 %.3f %s' % (tag, 'xyz'[o[0]], p[o[0]], 'xyz'[o[1]], p[o[1]], lat, u'✅' if lat < 0.05 else u'⛔')) P(u' %s 对上 %d / %d(期望 %d)' % (tag, ok, len(A), want)) return ok == want and len(A) == want shell = [c for n, c in tops.items() if 'TOPSHELL' in n.upper()][0] plate = [c for n, c in tops.items() if 'BOTTOMPLATE' in n.upper()][0] fanc = [c for n, c in tops.items() if 'OD60' in n.upper()] P(u'\n[5] 同轴:底盖四角过孔 ↔ 顶盖角柱螺母孔') thru = [h for h in world_holes(plate, 1.7)] nuts = [h for h in world_holes(shell, 2.1)] allok &= pair(u'底盖过孔', thru, nuts, 2, 4) P(u'\n[6] 同轴:顶盖端墙风扇孔 ↔ 风扇安装孔(R2.15)') wall = world_holes(shell, 2.6) fan_h = [] for fc in fanc: fan_h += world_holes(fc, 2.15) # Orion OD6010 模型的安装孔是**腰形孔**:每个孔由两个 R2.15 半圆柱组成(中心 ±1.075), # 模型孔距 50.0;实物(广诚 6010)孔距 50.2 ⇒ 墙孔按 ±25.1 开,与模型预期差 0.1。 # ⇒ 先把离墙孔 1.5 以内的半圆柱轴点取平均得到腰形孔中心,再比偏差,容差放到 0.15。 _ok = 0 _ws = [p for ax, p in wall if ax == 0] for p in _ws: near = [q for ax, q in fan_h if ax == 0 and max(abs(p[1] - q[1]), abs(p[2] - q[2])) < 1.5] if not near: P(u' 墙孔 (y=%.2f, z=%.2f) 附近没有风扇孔 ⛔' % (p[1], p[2])) continue cy = sum(q[1] for q in near) / len(near) cz = sum(q[2] for q in near) / len(near) off = max(abs(p[1] - cy), abs(p[2] - cz)) _ok += off <= 0.15 P(u' 墙孔 (y=%.2f, z=%.2f) ↔ 模型腰孔中心 (%.2f, %.2f) 偏 %.3f %s' % (p[1], p[2], cy, cz, off, u'✅(模型 50.0 vs 实物 50.2)' if off <= 0.15 else u'⛔')) P(u' 风扇孔对上 %d / %d(期望 8)' % (_ok, len(_ws))) allok &= _ok == 8 and len(_ws) == 8 for nm2, vid in ((u'v11_iso', 7), (u'v11_bottom', 2)): try: doc.ShowNamedView2('', vid) doc.ViewZoomtofit2 doc.SaveBMP(os.path.join(OUT, '%s.bmp' % nm2), 1600, 1100) except Exception as ex: P(u'截图 %s 失败 %s' % (nm2, str(ex)[:40])) e3 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0) w3 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0) doc.Extension.SaveAs3(prop(doc, 'GetPathName'), 0, 1, EMPTY, EMPTY, e3, w3) P(u'\n存盘 err=%s 顶层件 %d 总判 %s' % (e3.value, len(doc.GetComponents(True)), u'✅ 全过' if allok else u'⛔ 有项没过'))