R2：底板 / 刀片布局布线脚本、快照、截图与规划文档更新（含外壳、打印件、布线归档）
Co-Authored-By: Claude Opus 5.5 <[email protected]>
这个提交包含在：
zhou yang
@@ -0,0 +1,441 @@
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# -*- coding: utf-8 -*-
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# v3 短机版：风扇 6010（孔距 50.2、Ø5.2 过孔）+ 分风腔 10；内腔 x −16~113.5、外 −18.4~115.9、导轨唇边 −24.8
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u"""**v2 = v1 + 西端插拔式滤网导轨 + 建模内倒角**（2026-09-13）。
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导轨让包围盒西界变成唇边 x −43.8，add_fillets 的「包围盒角」判据会漏掉西侧两角 ⇒ 圆角在加导轨之前做。
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（以下为 v1 说明）**一体顶盖** TopShell_v1（2026-09-13 用户改方案：顶盖一体打印 + 底盖一整块 + 螺丝固定）。
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= 顶板 + 南/北侧墙 + 西/东端墙 + 4 根内角立柱，底部敞开，从上往下扣在底盖上。
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外形与上一版六件式完全一致（175.0 × 110.8，顶外表面 z=74.4、墙底 z=−10），
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内腔也一致（x −36~134 / y −1.655~104.345 / 顶内表面 z=72）⇒ 15 mm 分风腔、0.66 顶隙原样保留。
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零件本地坐标：x、y = 装配坐标；**本地 z = 装配 z − 74.4**（顶外表面在本地 z=0，全部往 −z 拉）。
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装配时纯平移 dz = +74.4，不旋转。
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建模顺序是刻意安排的（只用本机验证过的「基准面草图 + 拉伸，孔画进同一张草图」）：
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[1] 4 根角柱 10×10 + 柱内 Ø4.2 孔，前视面草图，向 −z 拉 84.4（孔此时是通的）
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[2] 四面墙：外框 + 内框的环形轮廓，向 −z 拉 84.4
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[3] 顶板 + 11 条泄压缝，向 −z 拉 2.4 —— **顺带把柱孔上端封死**，
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柱孔变成从底面进、深 82 的盲孔（热熔螺母压在底口 6 mm 内即可），顶面看不到孔
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[4] 端墙外表面：Ø60 风口 + 4 × Ø3.4 风扇孔（面上草图切）
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[5] 南墙外表面：2 个 13×9 Type-C 窗口
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[6] 北墙外表面：J33 窗口 + 风扇出线窗口
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面上草图的 uv 映射按候选逐个试，每刀之后回读「目标孔/窗口是否出现在设计位置」；
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候选都经过检查：错误映射只会把轮廓画到墙外（切不到料、返回 None）。
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若出现「切出了东西但不在目标位置」立即停手、不存盘。
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"""
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import io
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import os
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import sys
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sys.stdout = io.TextIOWrapper(sys.stdout.buffer, encoding='utf-8', write_through=True)
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import pythoncom
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import win32com.client as wc
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DST = u'D:\\DCDC\\新建文件夹\\5blades\\TopShell_v3.SLDPRT'
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EMPTY = wc.VARIANT(pythoncom.VT_DISPATCH, None)
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ZOFF = 74.4 # 本地 z = 装配 z − ZOFF
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X0, X1, Y0, Y1 = -18.4, 115.9, -4.055, 106.745 # 外形
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IX0, IX1, IY0, IY1 = -16.0, 113.5, -1.655, 104.345 # 内腔
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T = 2.4
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H = 84.4 # 顶外 74.4 → 墙底 −10
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SLOT_W, SLOT_L, SLOT_N, SLOT_SPAN = 1.5, 60.0, 11, 106.0
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SLOT_XC, SLOT_YC = (X0 + X1) / 2.0, 51.345
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POST = 10.0
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POST_RECTS = [(IX0, IX0 + POST, IY0, IY0 + POST), (IX0, IX0 + POST, IY1 - POST, IY1),
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(IX1 - POST, IX1, IY0, IY0 + POST), (IX1 - POST, IX1, IY1 - POST, IY1)]
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POST_HOLES = [((a + b) / 2.0, (c + d) / 2.0) for a, b, c, d in POST_RECTS]
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R_INS = 2.1
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FAN_CY, FAN_CZ = 51.345, 37.85
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R_VENT, R_FAN = 30.0, 2.6 # 风扇孔 Ø5.2：机箱自攻螺丝要穿墙拧进风扇 Ø4.4 孔
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END_CIRCLES = [(FAN_CY, FAN_CZ, R_VENT)] + [(FAN_CY + dy, FAN_CZ + dz, R_FAN)
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for dy in (-25.1, 25.1) for dz in (-25.1, 25.1)]
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SOUTH_WINDOWS = [(6.0, 19.0, -5.7, 3.3), (77.5, 90.5, -5.7, 3.3)] # x0,x1,z0,z1（装配）
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NORTH_WINDOWS = [(72.14, 87.85, -3.0, 12.0), (0.53, 19.03, -3.0, 15.0)]
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def prop(o, n):
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v = getattr(o, n)
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return v() if type(v).__name__ in ('method', 'function', 'builtin_function_or_method') else v
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def D(x):
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return x if hasattr(x, '_oleobj_') else wc.Dispatch(x)
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def P(*a):
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print(*a)
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def M(v):
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return v / 1000.0
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def L(z):
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return z - ZOFF
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app = wc.GetActiveObject('SldWorks.Application')
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for d in list(app.GetDocuments or []):
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try:
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t = prop(d, 'GetTitle') or ''
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if 'TOPSHELL_V3' in t.upper():
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app.CloseDoc(t)
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except Exception:
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pass
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tmpl = app.GetUserPreferenceStringValue(8)
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app.NewDocument(tmpl, 0, 0.0, 0.0)
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part = app.ActiveDoc
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P(u'新建零件 %s' % prop(part, 'GetTitle'))
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sm, fm = part.SketchManager, part.FeatureManager
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def last_sketch():
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nm, f = None, prop(part, 'FirstFeature')
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while f:
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if prop(f, 'GetTypeName2') == 'ProfileFeature':
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nm = prop(f, 'Name')
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f = prop(f, 'GetNextFeature')
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return nm
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def pick(name, typ):
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part.ClearSelection2(True)
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part.Extension.SelectByID2(name, typ, 0, 0, 0, False, 0, EMPTY, 0)
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return part.SelectionManager.GetSelectedObjectCount2(-1)
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def bodies():
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return part.GetBodies2(0, True) or []
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def faces():
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b = bodies()
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return prop(D(b[0]), 'GetFaces') if b else []
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def bbox():
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b = bodies()
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if not b:
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return None
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xs = [[round(v * 1000, 3) for v in prop(D(x), 'GetBodyBox')] for x in b]
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return [min(v[0] for v in xs), min(v[1] for v in xs), min(v[2] for v in xs),
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max(v[3] for v in xs), max(v[4] for v in xs), max(v[5] for v in xs)]
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def cyls():
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out = []
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for f in faces():
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fc = D(f)
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s = prop(fc, 'GetSurface')
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if prop(s, 'IsCylinder'):
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cp = list(prop(s, 'CylinderParams'))
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fb = [v * 1000 for v in prop(fc, 'GetBox')]
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ax = max(range(3), key=lambda i: abs(cp[3 + i]))
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out.append((round(cp[6] * 1000, 2), ax, fb))
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return out
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def hist():
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h = {}
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for r, _, _ in cyls():
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h[r] = h.get(r, 0) + 1
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return dict(sorted(h.items()))
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def planes():
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u"""[(朝外法线轴, 符号, box)] —— 朝外 = PlaneParams × (sense ? −1 : +1)（NOTES §36）"""
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out = []
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for f in faces():
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fc = D(f)
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s = prop(fc, 'GetSurface')
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if not prop(s, 'IsPlane'):
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continue
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n = list(prop(s, 'PlaneParams'))[:3]
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if prop(fc, 'FaceInSurfaceSense'):
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n = [-v for v in n]
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ax = max(range(3), key=lambda i: abs(n[i]))
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out.append((ax, 1 if n[ax] > 0 else -1, [v * 1000 for v in prop(fc, 'GetBox')],
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prop(fc, 'GetArea') * 1e6, fc))
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return out
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def boss(depth, rev):
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if pick(last_sketch(), 'SKETCH') != 1:
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raise RuntimeError(u'草图没选中')
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return fm.FeatureExtrusion3(True, False, rev, 0, 0, M(depth), 0.0,
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False, False, False, False, 0.0, 0.0,
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False, False, False, False, True, True, True, 0, 0.0, False)
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def check(tag, want, tol=0.02):
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got = bbox()
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ok = got is not None and all(abs(got[i] - want[i]) <= tol for i in range(6))
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P(u' %s box %s %s' % (tag, got, u'✅' if ok else u'⛔ 期望 %s' % want))
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if not ok:
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sys.exit(2)
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# ── [1] 角柱 + 柱孔 ───────────────────────────────────────────────────────
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P(u'\n[1] 4 根角柱 %.0f×%.0f + Ø%.1f 孔，向 −z 拉 %.1f' % (POST, POST, 2 * R_INS, H))
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pick(u'前视基准面', 'PLANE')
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sm.InsertSketch(True)
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sm.AddToDB = True
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for a, b, c, d in POST_RECTS:
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sm.CreateCornerRectangle(M(a), M(c), 0.0, M(b), M(d), 0.0)
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for hx, hy in POST_HOLES:
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sm.CreateCircleByRadius(M(hx), M(hy), 0.0, M(R_INS))
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sm.AddToDB = False
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sm.InsertSketch(True)
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boss(H, True)
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check(u'角柱', [IX0, IY0, -H, IX1, IY1, 0.0])
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# ── [2] 四面墙（环形轮廓）────────────────────────────────────────────────
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P(u'\n[2] 四面墙 环形轮廓，向 −z 拉 %.1f' % H)
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pick(u'前视基准面', 'PLANE')
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sm.InsertSketch(True)
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sm.AddToDB = True
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sm.CreateCornerRectangle(M(X0), M(Y0), 0.0, M(X1), M(Y1), 0.0)
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sm.CreateCornerRectangle(M(IX0), M(IY0), 0.0, M(IX1), M(IY1), 0.0)
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sm.AddToDB = False
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sm.InsertSketch(True)
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boss(H, True)
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check(u'墙', [X0, Y0, -H, X1, Y1, 0.0])
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# ── [3] 顶板 + 泄压缝（封住柱孔上端）──────────────────────────────────────
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P(u'\n[3] 顶板 + %d 条泄压缝，向 −z 拉 %.1f' % (SLOT_N, T))
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step = SLOT_SPAN / (SLOT_N - 1)
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pick(u'前视基准面', 'PLANE')
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sm.InsertSketch(True)
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sm.AddToDB = True
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sm.CreateCornerRectangle(M(X0), M(Y0), 0.0, M(X1), M(Y1), 0.0)
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for i in range(SLOT_N):
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xc = SLOT_XC - SLOT_SPAN / 2.0 + i * step
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sm.CreateCornerRectangle(M(xc - SLOT_W / 2), M(SLOT_YC - SLOT_L / 2), 0.0,
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M(xc + SLOT_W / 2), M(SLOT_YC + SLOT_L / 2), 0.0)
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sm.AddToDB = False
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sm.InsertSketch(True)
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boss(T, True)
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check(u'顶板', [X0, Y0, -H, X1, Y1, 0.0])
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ph = [c for c in cyls() if abs(c[0] - R_INS) < 0.01 and c[1] == 2]
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P(u' 柱孔 R%.1f 沿 z：%d 个（期望 4）' % (R_INS, len(ph)))
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for r, ax, fb in ph:
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P(u' 中心 (%.2f, %.2f) z %.2f~%.2f（期望 %.1f~%.1f，上端被顶板封住）'
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% ((fb[0] + fb[3]) / 2, (fb[1] + fb[4]) / 2, fb[2], fb[5], -H, -T))
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if len(ph) != 4 or any(abs(fb[5] - (-T)) > 0.05 or abs(fb[2] + H) > 0.05 for _, _, fb in ph):
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P(u'⛔ 柱孔不对，停手'); sys.exit(3)
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slot_faces = sum(1 for ax, sg, fb, a, _ in planes()
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if ax == 0 and abs(fb[2] + T) < 0.05 and abs(fb[5]) < 0.05
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and abs(fb[4] - fb[1] - SLOT_L) < 0.05)
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P(u' 泄压缝侧面 %d 个（期望 %d = 每条 2）%s' % (slot_faces, 2 * SLOT_N,
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u'✅' if slot_faces == 2 * SLOT_N else u'⛔'))
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if slot_faces != 2 * SLOT_N:
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sys.exit(3)
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# ── [3b] 外轮廓 4 条竖边倒 R3（此时包围盒 = 盒体本身，导轨还没加）─────────
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P(u'\n[3b] 外轮廓竖边倒 R3')
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_bx = bbox()
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_cand = []
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for _e in prop(D(bodies()[0]), 'GetEdges'):
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_E = D(_e)
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try:
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_p0 = [v * 1000 for v in prop(D(prop(_E, 'GetStartVertex')), 'GetPoint')]
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_p1 = [v * 1000 for v in prop(D(prop(_E, 'GetEndVertex')), 'GetPoint')]
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except Exception:
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continue
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if abs(_p0[0] - _p1[0]) > 1e-6 or abs(_p0[1] - _p1[1]) > 1e-6 or abs(_p0[2] - _p1[2]) < 1e-6:
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continue
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if all(min(abs(_p[i] - _bx[i]), abs(_p[i] - _bx[i + 3])) < 0.01 for _p in (_p0, _p1) for i in (0, 1)):
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_cand.append(_E)
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_done = 0
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for _E in _cand:
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for _r in (3.0, 2.0, 1.5):
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part.ClearSelection2(True)
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_E.Select4(False, EMPTY)
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try:
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_f = fm.FeatureFillet3(195, M(_r), 0, 0, 0, 0, 0, None, None, None, None, None, None, None)
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except Exception:
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_f = None
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if _f:
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_done += 1
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break
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P(u' 候选 %d 条，成功 %d 条；直方图 %s' % (len(_cand), _done, hist()))
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if _done != 4 or hist().get(3.0, 0) != 4:
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P(u'⛔ 圆角没做全，停手'); sys.exit(8)
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# ── 面上草图切除（带候选映射）────────────────────────────────────────────
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def pick_face(ax, sign, coord):
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best, ba = None, -1.0
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for a_, s_, fb, area, fc in planes():
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if a_ != ax or s_ != sign:
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continue
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if abs(fb[ax] - coord) > 0.02 or abs(fb[ax + 3] - coord) > 0.02:
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continue
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if area > ba:
|
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best, ba = fc, area
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if best is None:
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return False
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part.ClearSelection2(True)
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best.Select4(False, EMPTY)
|
||||
return part.SelectionManager.GetSelectedObjectCount2(-1) == 1
|
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|
||||
|
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def do_cut(depth):
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if pick(last_sketch(), 'SKETCH') != 1:
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return None
|
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return fm.FeatureCut4(True, False, False, 0, 0, M(depth), 0.0,
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False, False, False, False, 0.0, 0.0,
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False, False, False, False, False,
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True, True, False, False, False, 0, 0.0, False, False)
|
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||||
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def sketch_xform():
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sk = prop(sm, 'ActiveSketch')
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if not sk:
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return None
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arr = list(prop(D(sk), 'ModelToSketchTransform').ArrayData)
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Mx = [[arr[3 * c + r] for c in range(3)] for r in range(3)] # 列主序
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return Mx, arr[9:12]
|
||||
|
||||
|
||||
def to_sketch(X, p):
|
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u"""模型点 p（mm）→ 草图坐标（米）"""
|
||||
Mx, t = X
|
||||
q = [v / 1000.0 for v in p]
|
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return [sum(Mx[r][c] * q[c] for c in range(3)) + t[r] for r in range(3)]
|
||||
|
||||
|
||||
def open_face_sketch(face, tag):
|
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ax, sign, coord = face
|
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for attempt in range(1, 4):
|
||||
if not pick_face(*face):
|
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P(u' ⛔ %s 选不到面' % tag); sys.exit(4)
|
||||
sm.InsertSketch(True)
|
||||
X = sketch_xform()
|
||||
ok, nax, sz = False, -1, 99.0
|
||||
if X:
|
||||
nax = max(range(3), key=lambda i: abs(X[0][2][i]))
|
||||
probe = [0.0, 0.0, 0.0]
|
||||
probe[ax] = coord
|
||||
sz = to_sketch(X, probe)[2] * 1000.0
|
||||
ok = nax == ax and abs(sz) < 0.01
|
||||
P(u' %s 进草图 第 %d 次：法线轴 %s（目标 %s）、墙面点草图 z = %.4f mm %s'
|
||||
% (tag, attempt, 'xyz'[nax] if nax >= 0 else '?', 'xyz'[ax], sz, u'✅' if ok else u'✗ 平面不对，退出重进'))
|
||||
if ok:
|
||||
return X
|
||||
sm.InsertSketch(True)
|
||||
P(u' ⛔ %s 三次都没进到目标面，停手' % tag); sys.exit(4)
|
||||
|
||||
|
||||
def cut_shapes(tag, face, circles, rects, verify):
|
||||
nbefore = len(faces())
|
||||
X = open_face_sketch(face, tag)
|
||||
sm.AddToDB = True
|
||||
for p, r in circles:
|
||||
q = to_sketch(X, p)
|
||||
sm.CreateCircleByRadius(q[0], q[1], 0.0, M(r))
|
||||
for p0, p1 in rects:
|
||||
q0, q1 = to_sketch(X, p0), to_sketch(X, p1)
|
||||
sm.CreateCornerRectangle(q0[0], q0[1], 0.0, q1[0], q1[1], 0.0)
|
||||
sm.AddToDB = False
|
||||
sm.InsertSketch(True)
|
||||
c = do_cut(T + 0.2)
|
||||
ok = verify()
|
||||
P(u' %s 切除 → %-12r 面数 %d→%d 目标 %s'
|
||||
% (tag, prop(c, 'Name') if c else c, nbefore, len(faces()), u'✅' if ok else u'⛔'))
|
||||
if not ok:
|
||||
P(u' ⛔⛔ 目标没出现在设计位置 —— 停手、不存盘'); sys.exit(5)
|
||||
|
||||
|
||||
def end_verify(xwall):
|
||||
def v():
|
||||
cs = cyls()
|
||||
for cy, cz, r in END_CIRCLES:
|
||||
hit = any(abs(rr - r) < 0.01 and ax_ == 0 and
|
||||
abs((fb[1] + fb[4]) / 2 - cy) < 0.05 and abs((fb[2] + fb[5]) / 2 - L(cz)) < 0.05 and
|
||||
min(abs(fb[0] - xwall), abs(fb[3] - xwall)) < 0.05
|
||||
for rr, ax_, fb in cs)
|
||||
if not hit:
|
||||
return False
|
||||
return True
|
||||
return v
|
||||
|
||||
|
||||
def rect_verify(wins, ywall0, ywall1):
|
||||
def v():
|
||||
ps = planes()
|
||||
for x0, x1, z0, z1 in wins:
|
||||
for xe in (x0, x1):
|
||||
hit = any(ax_ == 0 and abs(fb[0] - xe) < 0.05 and abs(fb[3] - xe) < 0.05 and
|
||||
abs(fb[2] - L(z0)) < 0.05 and abs(fb[5] - L(z1)) < 0.05 and
|
||||
fb[1] >= ywall0 - 0.05 and fb[4] <= ywall1 + 0.05
|
||||
for ax_, sg, fb, a_, _ in ps)
|
||||
if not hit:
|
||||
return False
|
||||
return True
|
||||
return v
|
||||
|
||||
|
||||
P(u'\n[4] 端墙：Ø60 风口 + 4 × Ø%.1f 风扇孔（孔距 %.1f）' % (2 * R_FAN, 2 * abs(END_CIRCLES[1][0] - FAN_CY)))
|
||||
cut_shapes(u'西端墙', (0, -1, X0), [((X0, cy, L(cz)), r) for cy, cz, r in END_CIRCLES], [], end_verify(X0))
|
||||
cut_shapes(u'东端墙', (0, +1, X1), [((X1, cy, L(cz)), r) for cy, cz, r in END_CIRCLES], [], end_verify(X1))
|
||||
|
||||
P(u'\n[5] 南墙：2 个 13×9 Type-C 窗口')
|
||||
cut_shapes(u'南墙', (1, -1, Y0), [],
|
||||
[((x0, Y0, L(z0)), (x1, Y0, L(z1))) for x0, x1, z0, z1 in SOUTH_WINDOWS],
|
||||
rect_verify(SOUTH_WINDOWS, Y0, IY0))
|
||||
P(u'\n[6] 北墙：J33 窗口 + 风扇出线窗口')
|
||||
cut_shapes(u'北墙', (1, +1, Y1), [],
|
||||
[((x0, Y1, L(z0)), (x1, Y1, L(z1))) for x0, x1, z0, z1 in NORTH_WINDOWS],
|
||||
rect_verify(NORTH_WINDOWS, IY1, Y1))
|
||||
|
||||
|
||||
# ── [6b] 西端插拔式滤网导轨（前视面草图 L 形轮廓，向 −z 拉满高）───────────
|
||||
FW, CLR, SLOT_T, LIP_T, SPACER, LIP = 70.0, 0.3, 4.4, 2.0, 4.0, 3.0
|
||||
XO = X0 - SLOT_T - LIP_T # 唇边外表面 −43.8
|
||||
YS0, YS1 = FAN_CY - FW / 2 - CLR, FAN_CY + FW / 2 + CLR # 滑槽 y 16.045 ~ 86.645
|
||||
P(u'\n[6b] 滤网导轨：滑槽 x %.1f~%.1f（厚 %.1f）、y %.3f~%.3f；唇边 x %.1f~%.1f 压边 %.1f'
|
||||
% (X0 - SLOT_T, X0, SLOT_T, YS0, YS1, XO, X0 - SLOT_T, LIP))
|
||||
rails = [
|
||||
[(X0, YS0 - SPACER), (XO, YS0 - SPACER), (XO, YS0 + LIP), (X0 - SLOT_T, YS0 + LIP),
|
||||
(X0 - SLOT_T, YS0), (X0, YS0)],
|
||||
[(X0, YS1 + SPACER), (XO, YS1 + SPACER), (XO, YS1 - LIP), (X0 - SLOT_T, YS1 - LIP),
|
||||
(X0 - SLOT_T, YS1), (X0, YS1)],
|
||||
]
|
||||
pick(u'前视基准面', 'PLANE')
|
||||
sm.InsertSketch(True)
|
||||
sm.AddToDB = True
|
||||
for poly in rails:
|
||||
for i in range(len(poly)):
|
||||
a, b = poly[i], poly[(i + 1) % len(poly)]
|
||||
sm.CreateLine(M(a[0]), M(a[1]), 0.0, M(b[0]), M(b[1]), 0.0)
|
||||
sm.AddToDB = False
|
||||
sm.InsertSketch(True)
|
||||
boss(H, True)
|
||||
lips = [(fb[1], fb[4]) for ax, sg, fb, a, _ in planes()
|
||||
if ax == 0 and sg == -1 and abs(fb[0] - XO) < 0.02 and abs(fb[3] - XO) < 0.02]
|
||||
P(u' 唇边外表面 %d 个（期望 2）：%s' % (len(lips), [(round(a, 3), round(b, 3)) for a, b in sorted(lips)]))
|
||||
want_l = [(YS0 - SPACER, YS0 + LIP), (YS1 - LIP, YS1 + SPACER)]
|
||||
if len(lips) != 2 or any(abs(a - c) > 0.02 or abs(b - d) > 0.02 for (a, b), (c, d) in zip(sorted(lips), want_l)):
|
||||
P(u'⛔ 导轨不对，停手'); sys.exit(9)
|
||||
|
||||
|
||||
# ── 验收 ──────────────────────────────────────────────────────────────────
|
||||
P(u'\n[7] 验收')
|
||||
check(u'最终', [XO, Y0, -H, X1, Y1, 0.0])
|
||||
h = hist()
|
||||
P(u' 圆柱面直方图 %s（期望 {2.1: 4, 2.6: 8, 3.0: 4, 30.0: 2}）' % h)
|
||||
if h.get(2.6, 0) != 8 or h.get(2.1, 0) != 4 or h.get(30.0, 0) != 2:
|
||||
P(u'⛔ 孔数不对，不存盘'); sys.exit(7)
|
||||
|
||||
e1 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0)
|
||||
w1 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0)
|
||||
part.Extension.SaveAs3(DST, 0, 1, EMPTY, EMPTY, e1, w1)
|
||||
P(u'\n另存 err=%s 存在=%s %.0f KB'
|
||||
% (e1.value, os.path.exists(DST), os.path.getsize(DST) / 1024.0 if os.path.exists(DST) else 0))
|
||||
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