R2：底板 / 刀片布局布线脚本、快照、截图与规划文档更新（含外壳、打印件、布线归档）
Co-Authored-By: Claude Opus 5.5 <[email protected]>
这个提交包含在：
zhou yang
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# -*- coding: utf-8 -*-
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u"""导出 TopShell_v10 / BottomPlate_v6 为打印用 STL（2026-09-13）。
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1. 从 swconst.tlb 读 swLengthUnit_e 里毫米的值（不靠记忆）
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2. 备份当前 STL 用户设置 → 设为：二进制、毫米、自定义精度（偏差 0.01 mm、角度 5°）、不自动平移、
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关预览与保存后信息框（否则会弹模态框卡住 COM，NOTES §34）
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3. SaveAs3 导出（零件坐标）→ 恢复原设置
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4. numpy-stl 读回核对：包围盒 = 模型包围盒（顺带验单位）、每条边恰被 2 个三角形共用（封闭）、
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体积与 SolidWorks 质量属性体积一致
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5. 顶盖翻转 180°（绕 x）使**顶面贴床**；两件都平移到 x/y/z ≥ 0；报告贴床面积
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"""
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import io
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import os
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import sys
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sys.stdout = io.TextIOWrapper(sys.stdout.buffer, encoding='utf-8', write_through=True)
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import numpy as np
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import pythoncom
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import win32com.client as wc
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from stl import mesh as stlmesh
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PARTS = [(u'TopShell_v10', True), (u'BottomPlate_v6', False)] # (零件名, 是否倒扣打印)
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SRC_DIR = u'D:\\DCDC\\新建文件夹\\5blades\\'
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OUT_DIR = SRC_DIR + u'print\\'
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EMPTY = wc.VARIANT(pythoncom.VT_DISPATCH, None)
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T_BIN, T_INFO, T_NOTRANS, T_PREVIEW = 69, 70, 71, 191
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I_QUAL, I_UNITS = 78, 211
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D_DEV, D_ANG = 2, 3
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Q_CUSTOM = 3
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def prop(o, n):
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v = getattr(o, n)
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return v() if type(v).__name__ in ('method', 'function', 'builtin_function_or_method') else v
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def D(x):
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return x if hasattr(x, '_oleobj_') else wc.Dispatch(x)
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def P(*a):
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print(*a)
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tlb = pythoncom.LoadTypeLib(r'D:\Program Files\SOLIDWORKS Corp\SOLIDWORKS\swconst.tlb')
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MM = None
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for i in range(tlb.GetTypeInfoCount()):
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if tlb.GetDocumentation(i)[0] != 'swLengthUnit_e':
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continue
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ti = tlb.GetTypeInfo(i)
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for v in range(ti.GetTypeAttr().cVars):
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vd = ti.GetVarDesc(v)
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if ti.GetNames(vd.memid)[0] == 'swMM':
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MM = vd.value
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P(u'swLengthUnit_e.swMM = %s' % MM)
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if MM is None:
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P(u'⛔ 类型库里找不到毫米枚举，停手'); sys.exit(2)
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app = wc.GetActiveObject('SldWorks.Application')
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backup = {
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'T': {k: app.GetUserPreferenceToggle(k) for k in (T_BIN, T_INFO, T_NOTRANS, T_PREVIEW)},
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'I': {k: app.GetUserPreferenceIntegerValue(k) for k in (I_QUAL, I_UNITS)},
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'D': {k: app.GetUserPreferenceDoubleValue(k) for k in (D_DEV, D_ANG)},
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}
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P(u'原 STL 设置 %s' % backup)
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app.SetUserPreferenceToggle(T_BIN, True)
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app.SetUserPreferenceToggle(T_INFO, False)
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app.SetUserPreferenceToggle(T_NOTRANS, True)
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app.SetUserPreferenceToggle(T_PREVIEW, False)
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app.SetUserPreferenceIntegerValue(I_QUAL, Q_CUSTOM)
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app.SetUserPreferenceIntegerValue(I_UNITS, MM)
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app.SetUserPreferenceDoubleValue(D_DEV, 0.01 / 1000.0)
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app.SetUserPreferenceDoubleValue(D_ANG, np.radians(5.0))
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P(u'已设：二进制 / 毫米 / 自定义 偏差 0.01 mm 角度 5° / 不平移 / 关预览与信息框')
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os.makedirs(OUT_DIR, exist_ok=True)
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results = []
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try:
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for name, flip in PARTS:
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path = SRC_DIR + name + u'.SLDPRT'
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part = None
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for d in app.GetDocuments or []:
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if (prop(d, 'GetPathName') or '').lower() == path.lower():
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part = d
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if part is None:
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e = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0)
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w = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0)
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part = app.OpenDoc6(path, 1, 1, '', e, w)
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e0 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0)
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app.ActivateDoc3(prop(part, 'GetTitle'), False, 0, e0)
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part = app.ActiveDoc
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bodies = part.GetBodies2(0, True) or []
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bb = [v * 1000 for v in prop(D(bodies[0]), 'GetBodyBox')]
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vol_sw = None
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try:
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mp = part.Extension.CreateMassProperty
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vol_sw = prop(D(mp), 'Volume') * 1e9
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except Exception as ex:
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P(u' 质量属性读取失败 %s' % str(ex)[:60])
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# ⛔ 零件里若有选中的面/边，SaveAs STL 只导出选中部分（首次导出顶盖只得到标识凹槽 252 个三角形、
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# 底盖只得到一个倒角 36 个三角形）⇒ 导出前必须清空选择
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part.ClearSelection2(True)
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P(u' 导出前选中数 %d（应 0）' % part.SelectionManager.GetSelectedObjectCount2(-1))
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raw = OUT_DIR + u'_raw_' + name + u'.stl'
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e1 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0)
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w1 = wc.VARIANT(pythoncom.VT_BYREF | pythoncom.VT_I4, 0)
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part.Extension.SaveAs3(raw, 0, 1, EMPTY, EMPTY, e1, w1)
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ok_file = os.path.exists(raw) and os.path.getsize(raw) > 1000
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P(u'\n== %s == 导出 err=%s 存在=%s %.0f KB' % (name, e1.value, ok_file, os.path.getsize(raw) / 1024 if ok_file else 0))
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if not ok_file:
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results.append((name, False)); continue
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m = stlmesh.Mesh.from_file(raw)
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pts = m.vectors.reshape(-1, 3)
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mn, mx = pts.min(axis=0), pts.max(axis=0)
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box_ok = np.allclose(mn, bb[0:3], atol=0.05) and np.allclose(mx, bb[3:6], atol=0.05)
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P(u' 三角形 %d；STL 包围盒 %s ~ %s' % (len(m.vectors), np.round(mn, 3), np.round(mx, 3)))
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P(u' 模型包围盒 %s ~ %s %s（单位毫米）' % (np.round(bb[0:3], 3), np.round(bb[3:6], 3), u'✅' if box_ok else u'⛔'))
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q = np.round(pts / 1e-4).astype(np.int64).reshape(-1, 3, 3)
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edges = {}
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for tri in q:
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a, b, c = (tuple(v) for v in tri)
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for e_ in ((a, b), (b, c), (c, a)):
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k = (min(e_), max(e_))
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edges[k] = edges.get(k, 0) + 1
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bad = sum(1 for v in edges.values() if v != 2)
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P(u' 边 %d 条，非「恰 2 个三角形共用」的边 %d 条 %s' % (len(edges), bad, u'✅ 封闭' if bad == 0 else u'⛔ 有破洞/非流形'))
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vol, cog, inertia = m.get_mass_properties()
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vol = abs(vol)
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if vol_sw:
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dv = abs(vol - vol_sw) / vol_sw * 100
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P(u' 体积 STL %.1f mm³ / SolidWorks %.1f mm³，差 %.3f%% %s' % (vol, vol_sw, dv, u'✅' if dv < 0.5 else u'⛔'))
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else:
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dv = 0.0
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P(u' 体积 STL %.1f mm³（SolidWorks 体积没读到，未比对）' % vol)
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if flip:
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m.rotate([1.0, 0.0, 0.0], np.radians(180.0)) # 绕 x 翻 180°：顶面朝下贴床
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pts = m.vectors.reshape(-1, 3)
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m.vectors -= pts.min(axis=0)
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pts = m.vectors.reshape(-1, 3)
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size = pts.max(axis=0) - pts.min(axis=0)
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z0 = m.vectors[:, :, 2]
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on_bed = np.all(np.abs(z0) < 1e-3, axis=1)
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bed_area = float(m.areas[on_bed].sum())
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out = OUT_DIR + u'PhoneRail_' + name + u'.stl'
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m.save(out)
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P(u' 打印朝向：%s；外形 %.1f × %.1f × %.1f；贴床面积 %.0f mm²' %
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(u'倒扣（顶面贴床）' if flip else u'平放（底面贴床）', size[0], size[1], size[2], bed_area))
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P(u' → %s %.0f KB' % (out, os.path.getsize(out) / 1024))
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os.remove(raw)
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results.append((name, box_ok and bad == 0 and dv < 0.5))
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finally:
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for k, v in backup['T'].items():
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app.SetUserPreferenceToggle(k, v)
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for k, v in backup['I'].items():
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app.SetUserPreferenceIntegerValue(k, v)
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for k, v in backup['D'].items():
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app.SetUserPreferenceDoubleValue(k, v)
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P(u'\n已恢复原 STL 设置')
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P(u'总判：%s' % (u'✅ 全过' if all(ok for _, ok in results) and len(results) == len(PARTS) else u'⛔ %s' % results))
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